SOLVENT RECOVERY
ADSORPTION WITH ACTIVATED CARBON
INERT GAS REGENERATION
(NITROGEN)
DEC IMPIANTI has developed its own totally innovative and exclusive technology which has been proven in various industrial applications (for single or mixed solvents), treating considerable volumes of gaseous effluent (< 1.000.000 Nm3/h), which utilizes an inert gas (nitrogen) for the regeneration of the adsorption media (activated carbon), with direct recovery of anhydrous solvents, without any process water discharge.
Being an evolution of the solvent recovery plant using the DEC.RSV process, the plant presents some common steps.
The solvent recovery unit is composed by two or more activated carbon adsorbers which alternate the adsorption and regeneration phase. The Solvent Laden Air (SLA), once treated (filtrated and conditioned), passes through the activated carbon bed of the adsorber that is in the adsorption phase: the carbon adsorbs the solvent and the air deriving from this process is cleansed. In the next phase a hot inert gas flow, in a closed loop circulation, gives heat to the activated carbon bed, desorbing the solvent.
In particular this system offers the advantage to recover directly a mixture of solvents with an extremely low water content (without the need to install a complex dehydration system or a distillation system). We must consider that water comes from the partial adsorption of humidity in the flow to be treated. Systems for correction of relative humidity (DEC.RHC) could be implemented for particular process conditions.
For further reduction of water content, DEC IMPIANTI has developed and applied several dehydration processes, before condensation (in gaseous phase) or after condensation (in liquid phase). The biggest advantage of a dehydration in gaseous phase (DEC.MSU, DEC.RSX) is to reduce the energy consumption so to condense an anhydrous solvent (and so not condensing / freezing water): this process gives energetic advantages and eliminates the problem to obtain a water phase (contaminated by solvents) to be treated before discharge.
| PROCESS | WATER CONTENT |
| DEC.RSG | 5 ÷ 7 % |
| DEC.RSX | 0,2 ÷ 1 % |
| DEC.RSG + DEC.MSU-E | 0,1 ÷ 0,5 % |
| DEC.RSG + DEC.MSU | 0,05 ÷ 0,1 % |
Other big advantages of this technology are:

activated carbon solvent recovery plant, inert gas (N2) regeneration (DEC.RSG™)
rotogravure printing and solvent lamination - converting / flexible packaging industry
(ethyl acetate, ethyl alcohol, isopropyl alcohol, methoxy / ethoxy propanol), flow > 180.000 Nm3/h
MAIN APPLICATION FIELDS:
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2005.07.28 |
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